The automotive industry heavily relies on precision components to enhance performance and ensure efficient operation. One such vital component is the EGR (Exhaust Gas Recirculation) system sensor. This article explores the manufacturing details of CNC milling parts used in the production of EGR Exhaust System Sensors for automobiles, including the materials used, drawing format, production process, surface roughness, treatment, inspection instruments, and application.
CNC milling parts used in the manufacturing of EGR Exhaust System Sensors are typically made from stainless steel. Stainless steel is chosen for its excellent corrosion resistance, durability, and high temperature tolerance. These properties make it ideal for withstanding the harsh conditions of an automobile's exhaust system.
The production of CNC milling parts for EGR Exhaust System Sensors begins with a detailed engineering drawing that serves as a blueprint for the manufacturing process. The drawing specifies the dimensions, tolerances, and other crucial details required to produce accurate and precise components.
Stainless steel precision casting is the preferred production process for manufacturing CNC milling parts used in EGR Exhaust System Sensors. This casting method allows for intricate designs and a high level of accuracy. The process involves creating a mold of the desired part and pouring molten stainless steel into it. Once the metal solidifies, it is carefully removed from the mold, resulting in the desired part shape.
To achieve the required surface finish, CNC milling parts used in EGR Exhaust System Sensors undergo additional treatment processes. This includes deburring, grinding, and polishing to remove any imperfections, burrs, or sharp edges, ensuring a smooth and even surface. Electroplating or powder coating might also be applied to enhance the component's resistance to corrosion and improve its aesthetics.
The manufacturing process of CNC milling parts for EGR Exhaust System Sensors involves stringent quality control measures. Various inspection instruments are utilized throughout the process to ensure the components meet the required specifications. These instruments include coordinate measuring machines (CMMs), optical measuring devices, micrometers, and other precision measuring tools. These inspections guarantee that the parts are dimensionally accurate and functionally reliable.
CNC milling parts used in the production of EGR Exhaust System Sensors are critical components in modern-day automobile exhaust systems. The EGR system helps lower harmful emissions and improve fuel efficiency by recirculating a portion of the exhaust gas back into the engine. The sensors play a vital role in monitoring and controlling this process, ensuring optimal performance and compliance with environmental regulations.
| Product name | Cnc Milling Parts EGR Exhaust System Sensor Stainless Steel Precision Casting For Auto | |
| Production Equipment | CNC, Milling Machine Processing, CNC Lathe Processing,CNC Turning, CNC Milling, Laser Cutting, Bending, Spinning, Wire Cutting, Stamping, Electric Discharge Machining (EDM), Injection Molding | |
| Material | Stainless Steel | |
| Drawing format | STEP,STP,GIS,CAD,PDF,DWG,DXF etc or samples. | |
| Production Process | Raw material incoming inspection→Drawing Confirmation→Machine Setup→Trial Production→Sample quality check and confirmation→Mass production→Final Inspection→Packing→Ready to Ship | |
| Finish | Sandblasting, Anodize color, Blackenning, Zinc/Nickl Plating, Polish, Power coating, Passivation PVD, Titanium Plating, Electrogalvanizing, electroplating chromium, electrophoresis, QPQ(Quench-Polish-Quench), Electro Polishing,Chrome Plating, Knurl, Laser etch Logo, etc. |
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| Application | Auto Parts, Hydraulic Hoses, Oil Machinery, Geological Drilling, MotorCycle, Bycycle, Agricultural Machine Parts, Engineering Machinary, Fastners. | |
| Surface roughness | Ra 0.1~3.2 | |
| Surface Treatment | Grinding, Polish, Deburr, Painting, Galvanization, Chrome Plating, Anodization treatment etc | |
| Inspection | 100% Dimensional Check 100% Visual Check Mechanical Properties Inspection, Internal Lab test report or Third Party Inspection Report. |
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| Inspection Instrument | Complete inspection lab with Micrometer, Optical Comparator, Caliper Vernier,CMM Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge |
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| Tolerance | Customer's Drawing Request | |
TORICH is an enterprise that has been producing precision steel pipes and steel pipe processing for over 20 years, with a factory area of approximately 20000 square meters
The main products produced are carbon steel and alloy steel grade seamless steel pipes, welded precision steel pipes, DOM steel pipes, seamless and welded stainless steel pipes.And our separate workshop also produce machined cast iron parts and cast steel parts, as well ad customized precision parts and difficult precision parts. Our strength is with in our ability to produce metal parts of higher quality control in an integrated process, from mapping and mould design, to casting, forging, machining, heat treatment, surface treatment, assembly and testing.
TORICH team is familiar with the quality requirements and process standards of precision parts and steel tubes of leading industrial companies at home and abroad, constantly optimizes the production and management level, and constantly looks for like-minded excellent suppliers, which enable us to reduce the production cost and have a comparative advantage over many of our competitors.
In the field of processing, TORICH has 18 sets 4-axis/3-axis CNC machines and over 30 sets of CNC lathers. The machining center is capable of machining 1100x600x800mm parts and the CNC lathes are capable of processing 550x1500mm parts. We specialize in machining stainless steel, alloy steel and other hard metals, as well as carbon steel, aluminium, and copper, with a dimensional accuracy of 0.01mm.
As of 2023, TORICH has perfectly cooperated with more than 50 countries, including Russia, India, Australia, the United Kingdom, France, the United States, Canada, Brazil, and Egypt. Quality and reputation are always our first concerns, with the aim of well serving every customer who trusts in us. TORICH looks forward to partnering with customers all over the world.
Our products are sold all over the world, you can rest assured.
