Customized CNC shaft machining processes for large shafts typically involve several steps. Here are some general steps that are usually involved:
Design and engineering: First, the shaft will need to be designed to meet the specific requirements of the application. This will involve determining the material, size, shape, and other specifications for the shaft. Engineering analysis may also be necessary to ensure that the shaft will be strong enough and perform as required.
Material selection: Once the design is finalized, the material for the shaft will need to be selected. This will depend on the specific application and the requirements for strength, durability, and other factors.
Raw material preparation: The chosen material will then need to be prepared for machining. This may involve cutting the material to the correct length, removing any surface imperfections, and performing any necessary heat treatments or other processes to improve the material's properties.
Machining: The actual machining of the shaft will typically involve a variety of CNC processes, including turning, milling, drilling, and threading. These processes will be carefully controlled to ensure that the shaft is machined to the correct specifications and tolerances.
Finishing: Once the machining is complete, the shaft will need to be finished. This may involve polishing, coating, or other processes to improve the surface finish or provide protection against corrosion.
Quality control: Throughout the process, quality control measures will be used to ensure that the shaft meets all of the required specifications and standards. This may involve inspections, measurements, and testing to verify that the shaft is strong, durable, and reliable.
Overall, customized CNC shaft machining for large shafts is a complex process that requires a high level of expertise, experience, and attention to detail. A skilled team of engineers, machinists, and quality control specialists will be necessary to ensure that the finished shaft is of the highest quality and will perform as required in its intended application.
|Product name||Custom shaft processing production according to the diagram processing cnc machining services cnc machining custom|
|Production Equipment||CNC, Milling Machine Processing, CNC Lathe Processing,CNC Turning, CNC Milling, Laser Cutting, Bending, Spinning, Wire Cutting, Stamping, Electric Discharge Machining (EDM), Injection Molding|
|Material||Steel: 4140, Q235, Q345B,20#,45# etc.
Stainlesss: SUS303, SUS304, SS316, SS316L,17-4(SUS630) etc
Aluminium: 2000 series, 6000 series, 7075, 5052, AL 6061-T6, 6063, 7075-T etc.
|STEP,STP,GIS,CAD,PDF,DWG,DXF etc or samples.|
|Production Process||Raw material incoming inspection→Drawing Confirmation→Machine Setup→Trial Production→Sample quality check and confirmation→Mass production→Final Inspection→Packing→Ready to Ship|
|Finish||Sandblasting, Anodize color, Blackenning, Zinc/Nickl Plating, Polish,
Power coating, Passivation PVD, Titanium Plating, Electrogalvanizing,
electroplating chromium, electrophoresis, QPQ(Quench-Polish-Quench),
Electro Polishing,Chrome Plating, Knurl, Laser etch Logo, etc.
|Application||Auto Parts, Hydraulic Hoses, Oil Machinery, Geological Drilling, MotorCycle, Bycycle, Agricultural Machine Parts, Engineering Machinary, Fastners.|
|Surface roughness||Ra 0.1~3.2|
|Surface Treatment||Grinding, Polish, Deburr, Painting, Galvanization, Chrome Plating, Anodization treatment etc|
|Inspection||100% Dimensional Check
100% Visual Check
Mechanical Properties Inspection, Internal Lab test report or Third Party Inspection Report.
|Inspection Instrument||Complete inspection lab with Micrometer, Optical Comparator, Caliper Vernier,CMM
Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge
|Customer's Drawing Request|
Quality Control Standards
To consistently exceed customer expectations, quality control and assurance is achieved through
• Comprehensive written procedures and policies
• Detailed records of incoming raw material
• Optional XRF analysis reports
• Analysis of root cause of non-conformances
• Fully equipped inspection department
• Consistent calibration and labeling of inspection tools
• Designated areas for non-conformationg parts
• Staff members being strongly encouraged to suggest improvements in methods, materials and suppliers
Why choose TORICH?
1. Manufacturer, Exporting and Trading for over 20 years' experiences.
2. Good connection with 1st hand manufacturers engineer and production team directly.
3. TOP A raw material supplier for long term and stable cooperation.
4. Experienced engineers in the field for over 20 years.
5. 7x24hours prompt reply after receiving 1st enquiry.
Packing and Transportation