The left and right support block is an integral component of a CNC lathe machine. Its purpose is to provide support to the workpiece during the machining process, ensuring accuracy and stability. This article will discuss the various aspects of the left and right support block, including its precision casting, material, drawing format, production process, surface roughness, treatment, inspection instruments, and application.
The left and right support blocks are typically manufactured using precision casting techniques. Precision casting ensures that the final product is of high quality and meets the required specifications. This process involves creating a mold of the support block and pouring molten material into the mold. Once solidified, the block is carefully removed from the mold, resulting in a precise and accurate component.
The material used for the left and right support block depends on the specific requirements of the CNC lathe machine. Generally, materials with excellent mechanical properties and high strength are preferred. Common materials used for support blocks include cast iron and steel alloys. These materials offer durability, good wear resistance, and dimensional stability, ensuring reliable performance and longevity.
To manufacture the left and right support block accurately, a detailed drawing in the appropriate format is essential. The drawing provides all the necessary specifications, including dimensions, tolerances, and surface finish requirements. The drawing format most commonly used in the CNC machining industry is Computer-Aided Design (CAD). CAD provides precise measurements and detailed geometries, enabling the manufacturer to produce the support block with utmost accuracy.
The production process of the left and right support block involves several stages. After the design is finalized, the precision casting process takes place, as previously mentioned. Once the casting is complete, the block undergoes various machining operations such as milling, drilling, and turning to achieve the desired shape and dimensions. Quality control inspections are conducted throughout the production process to ensure compliance with the specifications.
The surface roughness of the left and right support block is a critical parameter that affects the overall performance of the CNC lathe machine. A smooth surface finish is necessary to minimize friction and ensure precision machining. The surface roughness is measured using instruments such as a profilometer or a surface roughness tester. After measurement, appropriate treatments, such as grinding, polishing, or coating, may be applied to achieve the required surface quality.
During the manufacturing process, inspection instruments are utilized to verify the quality and accuracy of the left and right support block. These instruments include coordinate measuring machines (CMM), optical comparators, calipers, micrometers, and gauges. These tools enable the manufacturer to measure dimensions, check tolerances, and ensure that the block meets the specified requirements.
The left and right support block finds extensive application in CNC lathe machines and plays a crucial role in the machining operation. It provides support and stability to the workpiece, preventing vibrations and deflections during cutting operations. Consequently, it ensures precise and accurate machining, resulting in high-quality finished parts. These support blocks are utilized in various industries, including automotive, aerospace, manufacturing, and precision engineering.
In conclusion, the left and right support blocks are vital components of CNC lathe machines. Through precision casting, these blocks are manufactured using materials with excellent mechanical properties. Detailed drawings and accurate production processes ensure the desired dimensions and surface finish. Inspection instruments are used throughout the manufacturing process to maintain quality control standards. The left and right support block's crucial role in providing stability and support during machining operations makes it an indispensable component in various industries.
TORICH is an enterprise that has been producing precision steel pipes and steel pipe processing for over 20 years, with a factory area of approximately 20000 square meters
The main products produced are carbon steel and alloy steel grade seamless steel pipes, welded precision steel pipes, DOM steel pipes, seamless and welded stainless steel pipes.And our separate workshop also produce machined cast iron parts and cast steel parts, as well ad customized precision parts and difficult precision parts. Our strength is with in our ability to produce metal parts of higher quality control in an integrated process, from mapping and mould design, to casting, forging, machining, heat treatment, surface treatment, assembly and testing.
TORICH team is familiar with the quality requirements and process standards of precision parts and steel tubes of leading industrial companies at home and abroad, constantly optimizes the production and management level, and constantly looks for like-minded excellent suppliers, which enable us to reduce the production cost and have a comparative advantage over many of our competitors.
In the field of processing, TORICH has 18 sets 4-axis/3-axis CNC machines and over 30 sets of CNC lathers. The machining center is capable of machining 1100x600x800mm parts and the CNC lathes are capable of processing 550x1500mm parts. We specialize in machining stainless steel, alloy steel and other hard metals, as well as carbon steel, aluminium, and copper, with a dimensional accuracy of 0.01mm.
As of 2023, TORICH has perfectly cooperated with more than 50 countries, including Russia, India, Australia, the United Kingdom, France, the United States, Canada, Brazil, and Egypt. Quality and reputation are always our first concerns, with the aim of well serving every customer who trusts in us. TORICH looks forward to partnering with customers all over the world.
1. Are you manufacturer or trader ?
TORICH is manufacturer based trading company.
2. How can we get samples ?
Ready to ship samples can be delivered within 3 working days, developing samples need to be confirmed with our engineer and sales team.
3.How can I get a quote?
Detailed drawings (PDF/STEP/IGS/DWG...) with material, quantity and surface treatment information.
4. Can I get a quote without drawings?
Sure, we appreciate to receive your samples, pictures or drafts with detailed dimensions for accurate quotation.
5. What is the lead time?
15-60 day depending on different order quantity and products.
6. Can you provide samples before mass production?
Sure, sample fee is needed, will be returned when mass production if possible.
7. What is your payment terms?
30% deposit, the balance 70% before shipping.
8. What is your packing method?
Safty and strong packing suitable for sea shipping and air shipping.
9. What will you do if we receive poor quality parts?
Please kindly send us the pictures, our engineers will find the solutions and remake them for you asap.