In the realm of manufacturing, precision is of paramount importance. One method that has revolutionized the production of intricate components is Computer Numerical Control (CNC) machining. This advanced technology allows for the creation of complex and precise parts with utmost accuracy. In this article, we will delve into the world of precision CNC machined components, particularly focusing on CNC machining stainless steel, automated non-standard parts, material selection, drawing formats, production processes, surface roughness and treatment, inspection instruments, and applications.
Stainless steel is a highly sought-after material due to its excellent mechanical properties, corrosion resistance, and aesthetic appeal. It is widely used in various industries, including aerospace, automotive, medical, and electronics. When it comes to CNC machining stainless steel, the material's hardness and toughness make it a challenging but rewarding task. The selection of the appropriate stainless steel grade depends on the specific application requirements, such as mechanical strength, corrosion resistance, and temperature resistance.
To initiate the CNC machining process, a detailed drawing of the component is necessary. Various drawing formats are used, such as Computer-Aided Design (CAD) files, 3D models, or technical blueprints. These formats provide precise geometric information, tolerances, and surface finish requirements. Utilizing industry-standard drawing formats ensures seamless communication between designers and CNC machinists.
The production process of precision CNC machined components involves several key steps. First, the CNC machine is programmed using specialized software, which converts the drawing information into machine-readable code. The CNC machine then precisely cuts, drills, or grinds the stainless steel material according to the programmed instructions. This automation reduces human error and enables accurate and consistent part production. Sophisticated CNC machining centers can perform multiple operations, such as milling, turning, and drilling, in a single set-up, further enhancing efficiency.
Achieving the desired surface finish is crucial for precision components. Surface roughness is measured using the Ra (arithmetical average) or RMS (root mean square) parameters. To obtain the required surface finish, various cutting tools and machining strategies, such as milling, turning, grinding, or polishing, are employed. Post-machining treatments like deburring, sandblasting, passivation, or electro-polishing can further refine the component's appearance and eliminate sharp edges or burrs.
Strict quality control measures are applied during precision CNC machining to ensure the accuracy of the final product. Advanced inspection instruments, such as coordinate measuring machines (CMM) and optical measuring systems, are utilized to conduct comprehensive measurements, validate dimensions, and verify the component's adherence to the drawing specifications. This critical inspection process guarantees that the manufactured parts meet the desired quality standards.
Precision CNC machined components find applications across a wide range of industries. In aerospace, these components are crucial for aircraft engines and airframe structures, where reliability, precision, and durability are paramount. The automotive industry relies on precision CNC machined parts for engines, powertrain components, and suspension systems, among others. In the medical field, CNC machined components are vital for surgical instruments, prosthetics, and medical devices. Additionally, industries such as electronics, energy, and telecommunications heavily rely on precision CNC machined components in their production processes.
| Product name | Precision Cnc Machined Components CNC Machining Stainless Steel Automated Non-Standard Parts | |
| Production Equipment | CNC, Milling Machine Processing, CNC Lathe Processing,CNC Turning, CNC Milling, Laser Cutting, Bending, Spinning, Wire Cutting, Stamping, Electric Discharge Machining (EDM), Injection Molding | |
| Material | Stainless Steel | |
| Drawing format | STEP,STP,GIS,CAD,PDF,DWG,DXF etc or samples. | |
| Production Process | Raw material incoming inspection→Drawing Confirmation→Machine Setup→Trial Production→Sample quality check and confirmation→Mass production→Final Inspection→Packing→Ready to Ship | |
| Finish | Sandblasting, Anodize color, Blackenning, Zinc/Nickl Plating, Polish, Power coating, Passivation PVD, Titanium Plating, Electrogalvanizing, electroplating chromium, electrophoresis, QPQ(Quench-Polish-Quench), Electro Polishing,Chrome Plating, Knurl, Laser etch Logo, etc. |
|
| Application | Auto Parts, Hydraulic Hoses, Oil Machinery, Geological Drilling, MotorCycle, Bycycle, Agricultural Machine Parts, Engineering Machinary, Fastners. | |
| Surface roughness | Ra 0.1~3.2 | |
| Surface Treatment | Grinding, Polish, Deburr, Painting, Galvanization, Chrome Plating, Anodization treatment etc | |
| Inspection | 100% Dimensional Check 100% Visual Check Mechanical Properties Inspection, Internal Lab test report or Third Party Inspection Report. |
|
| Inspection Instrument | Complete inspection lab with Micrometer, Optical Comparator, Caliper Vernier,CMM Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge |
|
| Tolerance | Customer's Drawing Request | |
TORICH is an enterprise that has been producing precision steel pipes and steel pipe processing for over 20 years, with a factory area of approximately 20000 square meters
The main products produced are carbon steel and alloy steel grade seamless steel pipes, welded precision steel pipes, DOM steel pipes, seamless and welded stainless steel pipes.And our separate workshop also produce machined cast iron parts and cast steel parts, as well ad customized precision parts and difficult precision parts. Our strength is with in our ability to produce metal parts of higher quality control in an integrated process, from mapping and mould design, to casting, forging, machining, heat treatment, surface treatment, assembly and testing.
TORICH team is familiar with the quality requirements and process standards of precision parts and steel tubes of leading industrial companies at home and abroad, constantly optimizes the production and management level, and constantly looks for like-minded excellent suppliers, which enable us to reduce the production cost and have a comparative advantage over many of our competitors.
In the field of processing, TORICH has 18 sets 4-axis/3-axis CNC machines and over 30 sets of CNC lathers. The machining center is capable of machining 1100x600x800mm parts and the CNC lathes are capable of processing 550x1500mm parts. We specialize in machining stainless steel, alloy steel and other hard metals, as well as carbon steel, aluminium, and copper, with a dimensional accuracy of 0.01mm.
As of 2023, TORICH has perfectly cooperated with more than 50 countries, including Russia, India, Australia, the United Kingdom, France, the United States, Canada, Brazil, and Egypt. Quality and reputation are always our first concerns, with the aim of well serving every customer who trusts in us. TORICH looks forward to partnering with customers all over the world.
Our products are sold all over the world, you can rest assured.
