In the world of manufacturing, CNC machining has revolutionized the way we produce highly precise and complex parts. One of the most popular materials used in CNC machining is aluminum, due to its excellent properties and versatility. In this article, we will explore the process of processing aluminum parts through CNC machining, with a specific focus on the customization of high-precision new energy vehicle water-cooling casings. We will delve into various aspects such as material selection, drawing format, production process, surface roughness, treatment, inspection instruments, and applications.
Aluminum is a lightweight metal that offers exceptional strength-to-weight ratio, corrosion resistance, and good thermal and electrical conductivity. These qualities make it an ideal choice for many industries, including automotive, aerospace, electronics, and more. Additionally, aluminum is highly malleable, allowing for intricate designs and precise machining.
To begin the process of aluminum parts customization, the first step is to provide a drawing or design file in a suitable format. The most commonly used formats include CAD (Computer-Aided Design) files, such as .dwg, .dxf, or .igs. These formats allow for accurate interpretation of the design and easy integration into CNC machining software.
Once the design file has been received, the production process can commence. CNC machining involves the use of computer-controlled tools and machinery to precisely shape and cut raw materials into the desired form. For aluminum parts, this typically involves several steps:
The surface roughness of CNC machined aluminum parts can significantly impact their functionality and appearance. Different applications may require specific surface finishes, ranging from rough to mirror-like. Common surface finishes for aluminum parts include sandblasting, polishing, anodizing, powder coating, or painting. These treatments provide improved corrosion resistance, wear resistance, and visual appeal, depending on the desired outcome.
To ensure the quality and precision of CNC machined aluminum parts, various inspection instruments are employed. Commonly used instruments include:
CNC machined aluminum parts find applications in a wide range of industries and products. Specifically, the customization of high-precision new energy vehicle water-cooling casings caters to the growing demand for advanced cooling solutions in electric and hybrid vehicles. These casings ensure efficient and reliable cooling for vital components, maximizing vehicle performance and longevity.
| Product name | Cnc Machined Products Aluminum Parts Processing, High-Precision New Energy Vehicle Water-Cooling Casing Customization | |
| Production Equipment | CNC, Milling Machine Processing, CNC Lathe Processing,CNC Turning, CNC Milling, Laser Cutting, Bending, Spinning, Wire Cutting, Stamping, Electric Discharge Machining (EDM), Injection Molding | |
| Material | Aluminum,Stainless Steel | |
| Drawing format | STEP,STP,GIS,CAD,PDF,DWG,DXF etc or samples. | |
| Production Process | Raw material incoming inspection→Drawing Confirmation→Machine Setup→Trial Production→Sample quality check and confirmation→Mass production→Final Inspection→Packing→Ready to Ship | |
| Finish | Sandblasting, Anodize color, Blackenning, Zinc/Nickl Plating, Polish, Power coating, Passivation PVD, Titanium Plating, Electrogalvanizing, electroplating chromium, electrophoresis, QPQ(Quench-Polish-Quench), Electro Polishing,Chrome Plating, Knurl, Laser etch Logo, etc. |
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| Application | Auto Parts, Hydraulic Hoses, Oil Machinery, Geological Drilling, MotorCycle, Bycycle, Agricultural Machine Parts, Engineering Machinary, Fastners. | |
| Surface roughness | Ra 0.1~3.2 | |
| Surface Treatment | Grinding, Polish, Deburr, Painting, Galvanization, Chrome Plating, Anodization treatment etc | |
| Inspection | 100% Dimensional Check 100% Visual Check Mechanical Properties Inspection, Internal Lab test report or Third Party Inspection Report. |
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| Inspection Instrument | Complete inspection lab with Micrometer, Optical Comparator, Caliper Vernier,CMM Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge |
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| Tolerance | Customer's Drawing Request | |
TORICH is an enterprise that has been producing precision steel pipes and steel pipe processing for over 20 years, with a factory area of approximately 20000 square meters
The main products produced are carbon steel and alloy steel grade seamless steel pipes, welded precision steel pipes, DOM steel pipes, seamless and welded stainless steel pipes.And our separate workshop also produce machined cast iron parts and cast steel parts, as well ad customized precision parts and difficult precision parts. Our strength is with in our ability to produce metal parts of higher quality control in an integrated process, from mapping and mould design, to casting, forging, machining, heat treatment, surface treatment, assembly and testing.
TORICH team is familiar with the quality requirements and process standards of precision parts and steel tubes of leading industrial companies at home and abroad, constantly optimizes the production and management level, and constantly looks for like-minded excellent suppliers, which enable us to reduce the production cost and have a comparative advantage over many of our competitors.
In the field of processing, TORICH has 18 sets 4-axis/3-axis CNC machines and over 30 sets of CNC lathers. The machining center is capable of machining 1100x600x800mm parts and the CNC lathes are capable of processing 550x1500mm parts. We specialize in machining stainless steel, alloy steel and other hard metals, as well as carbon steel, aluminium, and copper, with a dimensional accuracy of 0.01mm.
As of 2023, TORICH has perfectly cooperated with more than 50 countries, including Russia, India, Australia, the United Kingdom, France, the United States, Canada, Brazil, and Egypt. Quality and reputation are always our first concerns, with the aim of well serving every customer who trusts in us. TORICH looks forward to partnering with customers all over the world.
Our products are sold all over the world, you can rest assured.
