In the world of manufacturing, precision turned components play a vital role in a myriad of industries. Understanding the nuances of crafting these components is crucial for ensuring quality and consistency. This article delves into the intricate realm of precision turned components, focusing on CNC lathe manufacturing of non-standard hardware parts. We will explore aspects ranging from materials to inspection instruments, shedding light on the production process and applications of these essential components.
The choice of material for precision turned components is pivotal in determining the part's performance and durability. Common materials used include stainless steel, aluminum, brass, and various engineering plastics. Each material offers distinct properties such as strength, corrosion resistance, and machinability, catering to different application requirements.
Accurate manufacturing of precision turned components relies heavily on detailed engineering drawings. These drawings provide essential information such as dimensions, tolerances, surface finishes, and material specifications. CAD software is typically employed to create precise drawings that serve as the blueprint for machining processes.
CNC lathes are instrumental in producing precision turned components with high accuracy and repeatability. The production process involves programming the CNC machine to rotate the workpiece while cutting tools shape the material into the desired form. This automated process enables efficient manufacturing of non-standard hardware parts with tight tolerances.
Achieving the specified surface roughness is crucial for precision turned components, as it impacts functionality and aesthetics. Processes such as grinding, polishing, and coating are employed to attain the desired surface finish. Surface treatments like anodizing, plating, and heat treatment further enhance the component's durability and performance.
Ensuring the quality of precision turned components requires the use of advanced inspection instruments. Equipment such as coordinate measuring machines (CMM), optical comparators, and surface roughness testers are used to verify dimensional accuracy, surface finish, and overall quality of the components. Rigorous inspections are conducted throughout the manufacturing process to maintain high standards.
Precision turned components find applications across a wide range of industries, including automotive, aerospace, electronics, and medical sectors. These components are integral to mechanisms such as gears, shafts, connectors, and fasteners, where precise dimensions and high-quality finishes are essential for optimal performance.
| Product name | Precision Turned Components Manufacturers CNC Lathe Non-Standard Hardware Parts Machining | |
| Production Equipment | CNC, Milling Machine Processing, CNC Lathe Processing,CNC Turning, CNC Milling, Laser Cutting, Bending, Spinning, Wire Cutting, Stamping, Electric Discharge Machining (EDM), Injection Molding | |
| Material | Stainless Steel | |
| Drawing format | STEP,STP,GIS,CAD,PDF,DWG,DXF etc or samples. | |
| Production Process | Raw material incoming inspection→Drawing Confirmation→Machine Setup→Trial Production→Sample quality check and confirmation→Mass production→Final Inspection→Packing→Ready to Ship | |
| Finish | Sandblasting, Anodize color, Blackenning, Zinc/Nickl Plating, Polish, Power coating, Passivation PVD, Titanium Plating, Electrogalvanizing, electroplating chromium, electrophoresis, QPQ(Quench-Polish-Quench), Electro Polishing,Chrome Plating, Knurl, Laser etch Logo, etc. |
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| Application | Auto Parts, Hydraulic Hoses, Oil Machinery, Geological Drilling, MotorCycle, Bycycle, Agricultural Machine Parts, Engineering Machinary, Fastners. | |
| Surface roughness | Ra 0.1~3.2 | |
| Surface Treatment | Grinding, Polish, Deburr, Painting, Galvanization, Chrome Plating, Anodization treatment etc | |
| Inspection | 100% Dimensional Check 100% Visual Check Mechanical Properties Inspection, Internal Lab test report or Third Party Inspection Report. |
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| Inspection Instrument | Complete inspection lab with Micrometer, Optical Comparator, Caliper Vernier,CMM Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge |
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| Tolerance | Customer's Drawing Request | |
TORICH is an enterprise that has been producing precision steel pipes and steel pipe processing for over 20 years, with a factory area of approximately 20000 square meters
The main products produced are carbon steel and alloy steel grade seamless steel pipes, welded precision steel pipes, DOM steel pipes, seamless and welded stainless steel pipes.And our separate workshop also produce machined cast iron parts and cast steel parts, as well ad customized precision parts and difficult precision parts. Our strength is with in our ability to produce metal parts of higher quality control in an integrated process, from mapping and mould design, to casting, forging, machining, heat treatment, surface treatment, assembly and testing.
TORICH team is familiar with the quality requirements and process standards of precision parts and steel tubes of leading industrial companies at home and abroad, constantly optimizes the production and management level, and constantly looks for like-minded excellent suppliers, which enable us to reduce the production cost and have a comparative advantage over many of our competitors.
In the field of processing, TORICH has 18 sets 4-axis/3-axis CNC machines and over 30 sets of CNC lathers. The machining center is capable of machining 1100x600x800mm parts and the CNC lathes are capable of processing 550x1500mm parts. We specialize in machining stainless steel, alloy steel and other hard metals, as well as carbon steel, aluminium, and copper, with a dimensional accuracy of 0.01mm.
As of 2023, TORICH has perfectly cooperated with more than 50 countries, including Russia, India, Australia, the United Kingdom, France, the United States, Canada, Brazil, and Egypt. Quality and reputation are always our first concerns, with the aim of well serving every customer who trusts in us. TORICH looks forward to partnering with customers all over the world.
Our products are sold all over the world, you can rest assured.
